A banana connector (commonly banana plug for the male, banana socket or banana jack for the female) is a single-wire (one conductor) electrical connector used for joining wires to equipment. The term 4 mm connector is also used, especially in Europe, although not all banana connectors will mate with 4 mm parts, and 2mm banana connectors exist. Various styles of banana plug contacts exist, all based on the concept of spring metal applying outward force into the unsprung cylindrical jack to produce a snug fit with good electrical conductivity. Common types include: a solid pin split legthwise and splayed slightly, a tip of four leaf springs, a cylinder with a single leaf spring on one side, a bundle of stiff wire, a central pin surrounded by a multiply-slitted cylinder with a central bulge, or simple sheet spring metal rolled into a nearly complete cylinder. The plugs are frequently used to terminate patch cords for electronic test equipment, while sheathed banana plugs are common on multimeter probe leads.
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History
Invention of the plug is claimed by two entities. The Hirschmann company claims it was invented by Richard Hirschmann in 1924. A competing claim is made for the General Radio Company (Genrad), which stated "1924: GenRad developed banana plug - replaces pin plugs, this spring-loaded connector technology..." and that it was "introduced in this country [the US] by GR in 1924".
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Design
The original plug consists of a cylindrical metal pin about 20 millimetres (0.79 in) long. This pin length is still common in Europe and other parts of the world. However other sizes have emerged, such as 15 millimetres (0.59 in) pins, which can commonly be found in the US. Other lengths between 11 millimetres (0.43 in) and 25 millimetres (0.98 in) are less common.
The pin's diameter is nominally 4 millimetres (0.16 in). The pin has one or more lengthwise springs that bulge outwards slightly, giving the appearance of a banana. Taking the springs into account, the actual diameter of a banana plug is typically a bit larger than 4 mm when not plugged in. When inserted into a matching 4 mm socket the springs press against the sides of the socket, improving the electrical contact and preventing the pin from falling out. The other end of the plug has a lug connector to which a length of flexible insulated equipment wire can be attached, which is either screwed, soldered, or crimped into place. On banana plugs for laboratory use, an insulating plastic cover is usually fitted over this rear end of the connector, while banana plugs for speaker connections often use uninsulated metal bodies.
The rear end of a 4 mm plug often has a 4 mm hole drilled in it, either transversely or axially, or both, to accept the pin of another 4 mm plug. This type is called a stackable or stacking plug.
For high voltage use, sheathed versions of the banana plug and socket are used. These add an insulating sheath around both the male and female connectors to avoid accidental contact. The sheathed male plug will not work with an unsheathed female socket, but an unsheathed male plug will fit a sheathed female socket.
Individual banana plugs and jacks are commonly color-coded red and black, but are available in a wide variety of colors. Dual banana plugs are often black with some physical feature such as a molded ridge or thick tab, marked "Gnd" indicating the relative polarity of the two plugs.
Besides plugging into specific banana jacks, banana plugs may plug into "five-way" or "universal" binding posts on audio equipment.
Derived plugs
A number of widely used plugs are based on combining two or more banana plugs in a common plastic housing and other features for ease of use and to prevent accidental insertion in other such plugs. Many of these plugs are derived from the "double banana" plug consisting simply of two banana plugs spaced 3/4 inch (about 19mm) apart (measured from center to center of each individual plug). The housing may allow the connection of individual wires, a permanently attached coaxial cable providing both signal and ground, or a coaxial connector such as the BNC connector shown in the photo. Conventionally the tab located on one side of the dual banana plug denotes the ground, shell, or negative (reference) side of the connector.
Miniature banana connectors
Various miniature versions of the banana connector have been introduced. One type is 2.6mm diameter and about 1/3 the length of the standard connector, commonly used in model railway applications. They are substantially more fragile than the larger connectors. Multiple miniature banana connectors are usually spaced on ½ inch centers. Another miniature type is the 2mm banana connector, which is otherwise identical to the 4mm version, including the various plug contact styles and availability of sheathed versions for high voltage applications.
Pin jacks
A closely related but different design is the so-called "pin plug" and matching "pin jack". The pin plug designs resemble banana plugs, but without the spring on the male pin. Instead, these designs rely on spring action in the female jack, or tightly machined tolerances, to ensure good contact. The pin plug design was used where maximum density of connectors was desired (such as in pin plugboards), or a very compact connector was needed.
Electrical safety
Quality banana plugs and cables are typically rated for 30 V at 15 A. Cheap versions can have worse insulation, and might not withstand 15 A at all. Unsheathed banana connectors are not usually rated for mains voltage.
One reason why banana connectors are not rated for mains usage is that an exposed banana plug or socket can present a shock hazard if connected to an energized source. A plug that is only partially inserted into a jack can also present a risk of accidental contact, because the conductive surface of the plug will not be completely covered. This can especially happen if a 20 mm long plug is inserted into a socket that is only intended for 15 mm long plugs. Some banana plugs have exposed set screws that are electrically connected to the wire. When stacking plugs using transverse holes in a plug, large parts of the pin of the second plug are exposed. Another reason why banana connectors are not rated for mains usage is the lack of double insulation of wires and connectors. The hazards include electric shock, electrocution, burns from accidental short circuits, and damage to the attached equipment.
Where electrical safety is an issue, sheathed plugs and sockets are used. These plugs have fixed or sliding sheaths or other devices to protect the user from accidental contact with live conductors, but are still largely compatible with the original design. When inserted, the sheaths of the plug and socket overlap fully, ensuring that no live metal is exposed. A typical design is now required (IEC 61010) on multimeter test leads and several other measurement and laboratory equipment. In this design, the metal banana plug is entirely sheathed in a plastic tube and inserts into a deeply recessed jack in the multimeter. Alternatively, the equipment may use a deeply recessed male banana plug, while the test lead uses a sheathed banana jack. Additionally, the test lead wire must be made with insulation rated for higher voltages.
In most European countries, the standard mains power receptacle will physically accept banana and even US-style "double banana" plugs (the standard US pin spacing of 3/4 inch (19.05 mm) is close enough to the mains plug spacing of about 19 mm, and the pin diameter is also compatible), leading to a risk of electrical shock.
Source of the article : Wikipedia
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